Project

Iron Foundry

We will relocate production capacities to Germany in the future. The construction of one of the most modern iron foundries in Europe will make a further contribution to climate protection and promote the regional economy.

Project

Iron Foundry

We will relocate production capacities to Germany in the future. The construction of one of the most modern iron foundries in Europe will make a further contribution to climate protection and promote the regional economy.

Project

Iron Foundry

We will relocate production capacities to Germany in the future. The construction of one of the most modern iron foundries in Europe will make a further contribution to climate protection and promote the regional economy.

Local production

With the foundry, we are relocating 30% of our production to our site in northern Germany. This helps to reduce transportation routes and CO2 emissions.

Completely electric

In contrast to conventional processes, which use coke as fuel and release various gases that are harmful to health and the environment, our foundry melts pig iron at 1200 °C using only electrical energy and does not emit any of these gases on site.

Material recycling

We produce cast products such as gully tops for road drain and covers for drainage channels in our foundry according to the latest technical standards. Our products can be dismantled and recycled even after many years.

Concept view of the planned foundry

Aerial view of the development area (May 2024)

Bringing production back home

Our CEO Uwe Brinkschulte already sees advantages in bringing production back home. ‘All the main machines we have ordered come from Germany. We have the right technology here,’ says Brinkschulte. The forthcoming high energy efficiency means that products are already attracting interest from new customers due to their low carbon footprint. ‘We will gain new partners,’ says Brinkschulte, who believes his medium-sized company is well positioned for the future.

Frequently asked questions

Where is the electricity sourced from?

Our site is located in Lower Saxony, the federal state with the largest share of renewable energies in Germany, with a cumulative output of 12,542 MW. In 2023, Lower Saxony's entire electricity demand was covered by renewable energies for the first time. In the process, 50.8 TWh was generated and 50.4 TWh consumed. However, it is important to note that this 100 % should only be considered in this specific comparison and does not apply continuously throughout the year. Due to fluctuations in output, conventional methods such as gas and coal occasionally have to be used to balance this out.

Our company benefits significantly from the use of renewable energies. Nevertheless, it remains unavoidable for the time being that conventional electricity from coal or gas will also be supplied during periods of low output from renewable sources.

In addition to these external factors, we are planning to build further photovoltaic systems with a capacity of 1 MW. This will enable us to cover around 20 % of our energy requirements ourselves at high power generation levels.

How many working shifts do you run?

At the beginning, one layer is started and a second layer is built up in a timely manner.

How many jobs will be created by the foundry?

The foundry is expected to create around 20 jobs per shift as well as jobs in the upstream and downstream value chain. In total, we anticipate around 80 to 90 new jobs.

Which products are manufactured locally?

We manufacture gully tops for road drain and gratings for drainage channels.

Are products still being imported from abroad?

We will relocate 30% of our production to northern Germany. Together with Türkiye, we will have a total of 50% of our production in Europe and the surrounding area. The remaining goods will be sourced from India (44%) and China (6%) until further notice.

Can customised cast products also be produced?

In addition to our regular product range, we will also process individual customer enquiries and manufacture corresponding products.

Why are no surface boxes being produced?

The production of surface boxes is not planned for the time being. The focus is increasingly on the production of gully tops for road drain and gratings for drainage channels.

Where do you get the raw material from?

Crude iron, which is required for the production of cast iron, is sourced directly from a local raw materials and recycling dealer in our neighbourhood. These are valuable scraps that are produced in the automotive industry, for example.

Will manhole covers also be produced in the foundry?

There are currently no plans to produce manhole covers in the foundry.

When will the production start?

Production at the foundry is scheduled to start in spring 2025.

Do you have any questions or would you like more information?

Portrait photo Human Resources Manager Melanie Lüdeke-Dalinghaus

Melanie Lüdeke-Dalinghaus
Executive Board Advisor

Project Iron Foundry

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Manhole covers & Gully tops

Drainage Channels

Surface Boxes

Gardening & Landscaping